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Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

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Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

China Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding supplier
Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding supplier Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding supplier Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding supplier Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding supplier

Large Image :  Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

Product Details:

Place of Origin: CHINA
Brand Name: Altrasonic
Certification: CE
Model Number: HSD70S

Payment & Shipping Terms:

Minimum Order Quantity: 1 unit
Price: negotiable
Packaging Details: Wooden case
Delivery Time: 7 working days
Payment Terms: T/T, Western Union
Supply Ability: 5000 Set per month
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Detailed Product Description
Frequency: 70khz Power: 300w
Power Adjusting Method: Step Or Continuous Switch: Handle,foot Switch.or Linked Outside
Working Time Control: 0-999seconds Generator: Digital Generator
Net Weight: 10kgs The Threading Hole: Ø0.5m Or Design According To Customers' Need
Cooling Down Method: Compressed Air Outer Housing: Aluminium Or Nylon

Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

 

Brief Introduction:

 

Radio frequency identification (RFID) inlays are manufactured throughout the world for many purposes: biometric passports, the contactless smart card market (e-ID, electronic healthcare cards, payment cards, public transportation), and for dual interface applications. At the same time, wire-embedded high frequency (HF) RFID antennas are available and offer a number of advantages over printed, etched, or galvanized variations.

Among others, the ability to freely select shapes is enticing for card and passport manufacturers, since this can lead to competitive advantages. Further benefits, such as environmental friendliness, durability, and improved product quality, also should be mentioned.

 

Parameters:

 

Frequency 70khz
Power 500w
Power Adjusting Step or continuous
Switch Handle , foot switch,or linked outside
Working Time control 0-999seconds
Generator Digital generator
Cable 2M, national standard
The threading hole Ø0.5m or design according to customers' need
Cooling down method Compressed air
Outer housing aluminium or nylon

 

Benefits:

 

In the production of Bank card, smart card and VIP, which need to dip tin coils and then welding.

ultrasonic welder can welding wire directly, the welding spot has the following benefits:

1. welding spot firm, prevent to cold Weld.

2. same size welding spot, consistency.

3. welding spot small, easy to press fit package.

4. eliminating the need for pre-welded solder dip process,can hire less one operations staff.

5. its welding is faster than iron.

6. the production process will not produce exhaust gas waste pollution.

7. 70KHz ultrasonic unit, speed welding, low production costs.

8. Stable frequency of ultrasonic automatic planting line machine, and could adjust frequency according to customer requirements.

 

Compare with etching antenna technology:

 

Ultra-thin IC card is made possible by ultrasonic embedding process.It will effectively solve the problem of the failure of etching antenna technology in the application of ultra-thin IC card, which can reduce the scrap rate and reuse cost.The ultra-thin IC card produced by using the ultrasonic embedding process is the same as the IC card manufactured by the traditional process, so its average service life will be longer than the ultra-thin IC card produced by using the etching antenna (6 years) process. Two different processes, the material difference is mainly in the antenna part, the antenna material used in the etching antenna process is a PET (polyethylene terephthalate, PET) sheet with a thickness of 0.078 mm and a precision etched aluminum wire, and Ultrasound embedding process antenna for enameled copper wire, the same production performance of an IC card, according to the material price of etching antenna price is about 2 times the price of copper, so the use of ultrasonic embedding process to produce ultra-thin IC card The price is also slightly better. The mass production of ultra-thin IC CARDS will have a profound impact on the continuous development of the smart card industry.

 

EVEN MORE FREEDOM FOR ANTENNA EMBEDDING

 

Antenna layouts, which previously depended on the position of the chip, now can be produced and placed freely and independently. Production steps, such as cutting the antenna free for producing an electrically conductive connection between the module and antenna—as was previously required for the production of dual interface cards—are no longer necessary. Since the mechanical-electrical connection is no longer needed, the cards are much more durable.

 

THE CHALLENGES? QUALITY AND PRECISION!

 

The most basic prerequisite for the function of this technology is the embedding of the antennas with consistent quality and uniform frequency even when using 12 wire-embedding heads. Particularly when embedding antennas with very small winding distances, high precision is a must. In the future, mechanical engineers from the area of RFID inlay production will have to face this challenge in order to remain competitive on the market.

 

Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

 

Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

 

Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

 

Workshop:

 

Automatic Production System for High-speed 70khz Ultrasonic Wire Embedding

 

 

Contact Details
Hangzhou Altrasonic Technology Co., Ltd

Contact Person: Hannah

Tel: +8615068716277

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