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30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

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30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

China 30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine supplier
30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine supplier 30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine supplier 30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine supplier

Large Image :  30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

Product Details:

Place of Origin: CHINA
Brand Name: Altrasonic
Certification: CE
Model Number: HSP30

Payment & Shipping Terms:

Minimum Order Quantity: 1 Unit
Price: Negotiation
Packaging Details: Carton or Wooden Case
Delivery Time: Within 7 workdays after receipt total amount
Payment Terms: T/T, Western Union
Supply Ability: 2000pcs per month
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Detailed Product Description
Product Name: 30 Khz Portable Ultrasonic Spot Welder Frequency: 30Khz±1 KHz
Power: 900W Frequency Tuning Method: Auto Tuning
Components: Ultrasonic Transducer, Welding Horn, Protective Sleeve And Digital Generator Welding Type: Hand Held Operation

30K Welding Head of Auto Door Panel Interior Ultrasonic Welding Machine

 

 

Definition of Ultrasonic Welding:

 

The principle of ultrasonic welding is through the ultrasonic generator to convert high-frequency electrical energy into higher frequency mechanical movement, then mechanical movement through a set of amplitude can be changed to the transmission device to the welding head. The welding head transmits the received vibration energy to the joint portion of the workpiece to be welded, in which the vibration energy is converted into heat energy by friction and the plastic is melted. Ultrasonic not only can be used to weld hard thermoplastics, but also can process fabrics and films.

 

 

Specifications:

 

Model HS-40 HS-35 HS-30 HS-28 HS-20
Frequency 40khz 35khz 30khz 28khz 20khz
Power 500W 500~800w 500~800w 500~800w 500~1000w
Horn ≤10mm ≤10mm ≤10mm ≤12mm ≤13mm
Housing Diameter 44mm 44mm 44mm 44mm 64mm
Weight of welder 1.0kg 1.0kg 1.0kg 1.0kg 1.5kg

 

Different Type of Welder

 

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

 

 

Competitive Advantages:

 

1. application in riveting, forming and welding

2. light weight, easy to take, easy to operate (handheld)

3. Equipped with welding timer

4. Easily to set time welding

5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)

6. FET power output

7. Automatic resonance

8. Maintain the amplitude function automatically

9. Starting: achieving maximum power with 105msec

 

 

Affecting Factors in Welding:

 

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

 

 

Attention in Welding:

 

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.3MPa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

 

 

Different Applications of Ultrasonic Welding:


Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

 


Portable Ultrasonic Plastic Door Panel Riveting Principle:


When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.

 

 

Applications In Automobile:

 

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.

 

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

 

 

30K Welding Head of Auto Door Panel Interior Ultrasonic Welding Machine

 

30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

 

 

 

 

 

30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

 

30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

 

30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

 

30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

 

Payment:

 

Tag: ultrasonic spot welder,sonic welding machine

 

30K Welding Head Auto Door Panel Interior Ultrasonic Spot Welding Machine

 

FAQ:

1. What is ultrasonic puncture welding?

 

Ultrasonic puncture welding is only one kind of ultrasonic welding. It belongs to energy welding or destructive welding. It is widely used in auto industry.

 

2.How to use ultrasonic puncture welding technology?

 

It was decided by product material, best of same material, or a mixture of materials and other materials. It depends on whether the ultrasonic wave of two kinds material can be fused. You can send the material to try to test.

 

3.How to design ultrasonic puncture welding?

 

Usually it is up and down welding. The characteristics of puncture welding, there will certainly be a scar on one side, the other side may not be seen. Many customers are concerned about material issues and also they care about how to design. There are some differences in the products of different ultrasonic puncture welding.

 

4.What is ultrasonic puncture welding of car door panel welding?

 

The auto door panel welding machine is also called the auto door panel interior trim panel welding machine. It uses the ultrasonic puncture welding technology to weld the two door panels together. The equipment is designed to be symmetrical piece welding machine. It adopts PLC control parameters, semi-automatic production is realized.

 

5.The characteristics of auto door panel interior trim panel multihead ultrasonic welding machine

 

a.Safety device for starting and emergency stop button, safety grating and honey alarm safety device.

b. The equipment can also weld left and right symmetry of the car door panel trim interior parts.

c. The bottom mold adopts pneumatic pressing device, which makes the document more secure.

d. Adopt PLC controller to control welding time and curing time.

e. Equipped with pneumatic sliding rail device, the product will slide in automatically and then slip out automatically after welding.

f. With 28K welding head, a separate ultrasonic welding gun is set at each solder point, which is controlled by two ultrasonic electrical box systems.

Contact Details
Hangzhou Altrasonic Technology Co., Ltd

Contact Person: Hogo Lv

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