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800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise

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800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise

China 800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier
800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier 800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier 800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier 800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier 800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier 800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise supplier

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Product Details:

Place of Origin: China
Brand Name: Altrasonic
Certification: CE
Model Number: HS-GT35

Payment & Shipping Terms:

Minimum Order Quantity: 1 unit
Price: negotiation
Packaging Details: Packed in carton firstly,and then reinforced with wooden case for outer packing
Delivery Time: 7 working days after received your payment
Payment Terms: T/T, Western Union
Supply Ability: 3000 units per month
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Detailed Product Description
Product Name: Ultrasonic Riveting Welding Machine Frequency: 35Khz
Power: 300-1000W Inlet Power: AC220V±10V Or AC110V±10V , 50/60HZ
Auotomatic Resonance Frequency Range: ±1000hz Working Environment: +5~+50℃
Keeping Environment: -5~+70℃ Net Weight: 10Kgs
Max Current: 15A

 

800W Smart Digital Auto Operation Ultrasonic Riveting for Welding Car Bumper

 

The use of ultrasonic technology can replace past production of flux, adhesives, buckles or other mechanical fixation, thereby improving the production efficiency and reduce costs. Thus, the ultrasonic welding machine is suitable for auto mudguard welding.

 

Specifications:

 

Model HS-40 HS-35 HS-30 HS-28 HS-20
Frequency 40khz 35khz 30khz 28khz 20khz
Power 500W 500~800w 500~800w 500~800w 500~1000w
Horn ≤10mm ≤10mm ≤10mm ≤12mm ≤13mm
Housing Diameter 44mm 44mm 44mm 44mm 64mm
Weight of welder 1.0kg 1.0kg 1.0kg 1.0kg 1.5kg
Digital generator
Analog generator

 

 

Advantages and Disadvantages of Ultrasonic in Auto Industry.

 

Advantages:

  1. Application in riveting, forming and welding
  2. Light weight, easy to take, easy to operate (handheld)
  3. Equipped with welding timer
  4. Easty to set time welding
  5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
  6. FET power output
  7. Automatic resonance
  8. Maintain the amplitude function automatically
  9. Starting: achieving maximum power with 105msec

 

Disadvantages:

Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).

 

Condition of Ultrasonic Welding:

 

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.3MPa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

Portable Ultrasonic Mudguard Spot Welding Principle:


When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.

 

Components of Ultrasonic Welder

 

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

 

There are three common horn material:

 

Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

 

800W Smart Digital Auto Operation Ultrasonic Riveting for Welding Car Bumper

800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise

 

800W Smart Digital Auto Ultrasonic Welding Machine For Car Bumper , Low Noise

 

 

Tag: ultrasonic spot welder,portable spot welder

Contact Details
Hangzhou Altrasonic Technology Co., Ltd

Contact Person: Hogo Lv

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