|Product Name:||20-30-35-40 KHz Portable Ultrasonic Spot Welder||Frequency:||±1 KHz|
|Power:||500-1000W||Frequency Tuning Method:||Auto Searching Frequency|
|Components:||Ultrasonic Transducer, Welding Horn, Protective Sleeve And Digital Generator||Welding Type:||Hand Held Operation|
ultrasonic plastic welding machine,
ultrasonic welding machine
Portable ultrasonic welding equipment for car bumper and auto parts,
adjustable amplitude 40kHz
It can transfer high-frequency electricity energy to machine vibration energy.
It used to send the machine energy and pressure to the working matter.
It is a sleeve that can protect some parts in it.
It can transfer the 50-60Hz city electricity to high-power’s high-frequency (15kHz-100kHz) power supply, and then provide to the transducer. It can adjust its frequency automatically according to transducer, with LCD touch panel,easy operation.
1. The product design is reasonable, and it is convenient for hand-held operation.
2. Digital Generator, equipped with a professional cooling system to improve the stability of the equipment.
3. It can be used for the welding and riveting of thermoplastic products and the inlaying and process of metal parts between plastic parts. It has completely replaced the process of organic melting agent, and has the characteristics of low energy consumption, high efficiency, no deformation, no pollution, firm welding and convenient operation.
4. Not only can be used to weld metal, hard thermoplastics, but also fabrics and films. The hand-held ultrasonic welding gun can replace different ultrasonic welding heads according to the size of the riveting point of the product to be welded and the welding requirements, which is quick and convenient, and the cost is much lower than that required for the ultrasonic welding machine dedicated to the automobile door panel, which is convenient to meet different requirements. Customer demand.
5. Aluminum alloy precision casting shell, high strength, good heat dissipation performance, greatly extending product life.
6. High-tech surface technology treatment, corrosion resistance, impact resistance, no rust.
With successful high-quality transducers, the power is nearly double of similar products on the market.
7. Add professional cooling system to greatly improve product stability.
8. CNC power drive, automatic frequency search, power 100% adjustable.
9. The professional anti-shock technology is more lightweight and more precise.
|40Khz+200hz||Working Surface Diameter ≤12mm, Aluminum or Titanium material||500w||220v/110v||Digital generator||auto tuning||gun/cylinder|
|40Khz+200hz||Aluminum or Titanium material, can be design as per 3D drawing||800w||220v/110v||Digital generator||auto tuning||gun/cylinder|
|40Khz+200hz||Aluminum or Titanium material, can be design as per 3D drawing||1200w||220v/110v||Digital generator||auto tuning||gun/cylinder|
Frequency available in 28kHz, 30kHz, 35kHz, 40kHz and OEM.
High power transducer with aluminum alloy precision casting shell
Comparison table for various welding methord:
|Hot melt welding||Adhesive bonding||Ultrasonic welding|
|Welding time||More than 1 second||More than 5 minutes||0.5-1 second|
|Welding effect (no burr, deformation)||○||●||●|
|Welding thickness (Take ABS as an example)||Within 3mm||No limit||Generally within 10mm,Some materials can be welded in distance|
|Pressure needed||Need more pressure||Normal||Normal|
|Synthetic fabric welding||x||○||●|
X=Not suitable ○=Just so so ●=Very good
Significant advantages of Altrasonic’s welding machine
Fast welding speed, usually completed in 1 second
High welding strength, good sealing and consistent with the material forming strength
Effectively solve energy, health and environmental protection without pollution
Plastic hardware riveting, spot welding, embossing, folder positioning and other processes,
decoration, ribbon welding etc.
Electronics and electrical appliances, auto parts, clothing packaging, textile industry,
environmental protection industry, medical equipment, toy industry, communications equipment and other industries.
1. The equipment has been debugged to the best condition before leaving the factory. Do not disassemble the torch housing or the power supply housing when using it.
2. The equipment must be kept clean during use to prevent dust and moisture from entering.
3. The device is designed with a micro switch on the outer casing and the handle. It can be operated by touching the switch during use. Do not work for a long time without any load, otherwise the equipment may be damaged.
Applications In Automobile:
Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
Let us know your application and we will recommend the suitable ultrasonic solution for you!
1. What is ultrasonic puncture welding?
Ultrasonic puncture welding is only one kind of ultrasonic welding. It belongs to energy welding or destructive welding. It is widely used in auto industry.
2.How to use ultrasonic puncture welding technology?
It was decided by product material, best of same material, or a mixture of materials and other materials. It depends on whether the ultrasonic wave of two kinds material can be fused. You can send the material to try to test.
3.How to design ultrasonic puncture welding?
Usually it is up and down welding. The characteristics of puncture welding, there will certainly be a scar on one side, the other side may not be seen. Many customers are concerned about material issues and also they care about how to design. There are some differences in the products of different ultrasonic puncture welding.
4.What is the ultrasonic hot riveting welding machine of car carpet soundproof cotton
The ultrasonic hot riveting welding machine of car carpet soundproof cotton is known as car carpet pedal plastic column hot melt welding equipment, it is an automatic welding equipment combining ultrasonic and hot riveting process. The cotton felt is welded by the ultrasonic technology, and the plastic column is riveted by hot riveting technology. The cotton felt is welded by the ultrasonic mother welding head, the cotton felt and the foot pedal are welded firmly, use the advanced ultrasonic generator, controlled by Siemens PLC and the touch screen, the SMC cylinder element and so on.
5.What is the ultrasonic welding technology of car soundproof cotton and sound-absorbing cotton?
The ultrasonic welding technology of car soundproof cotton and sound-absorbing cotton felt is widely used in the automobile industry, such as car trunk cover sound soundproof cotton, car central sound soundproof cotton, car engine cover soundproof cotton, car trunk soundproof cotton, car wheel cover soundproof cotton and so on. Ultrasonic technology is used to replace the original rubber insulation technology. The ultrasonic soundproof cotton welding machine includes a hand-held ultrasonic welding machine for artificial spot welding, a multi-head ultrasonic welding machine and a robot ultrasonic welding machine.
Contact Person: Hogo Lv