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Product Details:
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| Item No.: | HSW35 | Frequency: | 35kHz |
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| Power: | 1000W | Horn: | ≤10mm |
| Housing Diameter: | 44mm | Shipping: | TNT UPS DHL FEDEX |
| Warranty: | 1 Year | Color: | Bule And Silver |
| Highlight: | sonic welding machine,portable spot welder |
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Half Wavelength Tool Head Ultrasonic Spot Welding Unit for 35kHz 1000W
Description:
Ultrasonic Welding Machine is the fastest, cheapest, most precise and effective technology used for welding. By using the ultrasounds, a plastic component is welded at a molecular level thanks to the vibrations issued by the sonotrode. The frequencies of the sonotrodes may vary from 20 kHz, 30 kHz, 35 kHz up to 40 kHz, with the amplitude values from 50 to 5 µm.
Vibrations are directed in a specific manner by the use of energy directors with special designed customized following the application requirements. The contact area between the plastic material and the sonotrode is thus welded by the frictional heat generated by the vibrations. The structural design of the parts and the shape of the area to be welded are very important, especially if the sealing and strength requirements have to be met in the process of mass production.
Specification:
| Item No. | HSW28 | HSW30 | HSW35 | HSW40 | HSW50 |
| Frequency | 28khz | 30khz | 35khz | 40khz | 50khz |
| Power | 1000W | 1200W | 1000W | 500W | 300W-500W |
| Horn | ≤12mm | ≤10mm | ≤10mm | ≤10mm | ≤10mm |
| Housing Diameter | 44mm | 44mm | 44mm | 44mm | 44mm |
| Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.0kg |
Advantage:
1. Short welding times (in the order of tenth of seconds)
2. Aesthetic perfection
3. Waterproof welding stable for a long time
4. Labor savings
5. Energy-efficient
6. Flexibility
7. Possibility of welding even in the presence of foreign bodies
8. Excellent mechanical seal
9. Eliminating the use of solvents and adhesives.
Application:
| Appliance | In this high-volume market, hermeticity, strength and also cosmetic appearance are important. Applications include: steam iron, pump housing, vacuum cleaner wand, and dishwasher spray arm. |
| Automotive | Hermetic seals in applications such as lenses, filters and valves. Other applications include: glove box door, instrument cluster, air diverter and mass airflow sensor. |
| Business | "Clean" assemblies with reduced particulate matter are produced on information storage discs. Other applications include the assembly for ribbon cartridges, and audio and video cassettes. |
| Consumer | Precision welding, staking and forming operations are used in the manufacture of the Swatch®. |
| Electrical | Multiple staking and inserting applications are often automated for high-volume production requirements with consistent reliability. Applications include: terminal blocks, connectors, switches (e.g. toggle, dip, rotary quick and diaphragm), and bobbin assemblies. |
| Medical | Non-contamination and the ability to be operated in a clean room are as important as the strength of the weld. Reliable, repeatable assemblies for critical life-support devices are produced with new capabilities in process control. Applications include: arterial filter, cardiometry reservoir, blood/gas filter, face mask and IV spike/filter. |
| Packaging | From aseptic packages to toothpaste tubes, the ability of ultrasonic assembly to seal through product contamination in the joint area is a major advantage. In addition to good cosmetic appearance, ultrasonic assembly provides tamper-evident seals for blister packs. Applications include: condiment dispenser, blister package, juice pouch, juice carton and plastic coated paper cups. |
| Toys | In this highly competitive industry, the elimination of adhesives, screws and solvents, or other consumables is a bonus added to strong, safe, flash-free assemblies. |
Contact Person: Ms. Hogo Lv
Tel: 0086-15158107730
Fax: 86-571-88635972
