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Advantages of Ultrasonic Welding
Ultrasonic welding has many advantages when compared to traditional welding technologies. Many industries use ultrasonic welding due to these specific combinations of merits.
Does not need external heat source: The primary advantage of ultrasonic welding is that it doesn’t need an external heat source. The heat is self-generated between the materials.
Fast: Since the frequency of vibrations is very high, ultrasonic welding is one of the fastest welding methods available in the industry.
Possibility of automation: Ultrasonic welding being uncomplicated in many ways, it is easy to automate. The ultrasonic machine comes with sensors that constantly monitor the temperatures.
Clean and strong joint: The contact surfaces melt/fuse upon welding, and it produces a very clean and strong joint.
Ultrasonic welding is used in a variety of fields. One of the best examples of its use is in athletic shoes. The bonds that you see in the upper portions are not by stitching, but by ultrasonic welding.Ultrasonic welding creates a much better finish than stitching or gluing.
Ultrasonic welding is a technology from the 1940s, yet it is still the go-to welding method to create clean and strong bonds between different materials. Developments in ultrasonic welding are still underway to increase its scale of use.