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Advantages and disadvantages of ultrasonic welding machine process

The ultrasonic welding machine process is gradually replacing the traditional adhesion process. I often see equipment in plastic parts processing enterprises. What are the advantages and disadvantages of the ultrasonic welding machine process?

Advantages and disadvantages of ultrasonic welding machine process

Process advantages of ultrasonic welding machine:
1. Energy saving and environmental protection
When plastic parts are processed, there is no smoke, no peculiar smell, and no pollution to the working environment.

2. High production efficiency
The processing time for a single piece of plastic is only 3 seconds, and there is no need to keep pressure to dry.

3. Simple operation
Operators do not need special training, just press the button + pick and place to complete.

4. Low production cost

Process disadvantages of ultrasonic welding machine:

1. Welding size
The maximum welding size is 250*250mm, and larger size plastic parts either use multi-head parallel connection or use other linking processes.

2. Noise
Ultrasonic welding will produce noise, the larger the workpiece, the greater the welding noise (ultrasonic does not contain any radiation).